OK, just got back from my trip. I will post some more stuff tomorrow. But for tonight, here are my thoughts. I was originally going to use the front IO panel from the G5, but after I got the Dell, I realized, I can use that front panel and not have the Shield interfere with operation of the panel. Here is a pic of the panel itself and I am thinking about positioning at the very bottom of the front side (just above the power supply enclosure).




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Here are the parts ready for sanding (I'm borrowing an orbital sander from my neighbor):

That way, I also get the height to accommodate the back panel.








but ran into a design issue...my brain didn't register the logic for a minute...so here's my drawing of how I am going to do my whole back panel. I have the aluminium sheet and my neighbor has graciously offered to help with it...so we tackle the back plate tomorrow!
for some reason, but am on track with help from friends 




