Project: OSIDIAS begins!

[SXRguyinMA]

Very well said! (You beat me to the reply button.)

you're just slow on the draw that thing's lookin crazy BTW

[craigbru]

Thanks man. Lol, it's entirely possible I'm just getting old.

[SXRguyinMA]

yea it could be. I just turned 26 in January so I've got some time lol

[rendermandan]

Please tell me you are using a resperator when cutting that CF.
I don't mean the white paper face mask type, I mean a full resperator that is fitted to your face and you have the appropriate filters for type of particle.

here is me wearing one.

Believe me, I learnd from experience on Dark Carbon.

[Loki]

Wicked job!!! can't wait for another update, +REP on that CF cutting

[x88x]

Craig or anyone interested, who doesn't already know, I looked into it, and apparently the different methods of setting CF are tied directly the resin application method used. Either you do basically what was done here, laying out the CF, applying the resin, and curing it at room temperature, or you can use pre-impregnated CF, where the resin has been impregnated into the CF at the factory, and frozen to keep the resin from setting. This then requires an oven or autoclave for curing. The pre-impregnated CF has the benefit of being more consistent, so likely stiffer and stronger, but of course is much more expensive and difficult to make.
http://www.nsxprime.com/FAQ/Miscella...arbonfiber.htm

[Luthien]

The case is looking great. I'll be honest and admit I know nothing about working with carbon fiber, but it appears to take to cutting and filing well.

[craigbru]

yea it could be. I just turned 26 in January so I've got some time lol

Lol, I've got 10 years on you.

Please tell me you are using a resperator when cutting that CF.
I don't mean the white paper face mask type, I mean a full resperator that is fitted to your face and you have the appropriate filters for type of particle.

here is me wearing one.

Believe me, I learnd from experience on Dark Carbon.

I am indeed. It's hot and uncomfortable under the shop lights, but better safe than sorry.

Wicked job!!! can't wait for another update, +REP on that CF cutting

Thanks Loki!

Craig or anyone interested, who doesn't already know, I looked into it, and apparently the different methods of setting CF are tied directly the resin application method used. Either you do basically what was done here, laying out the CF, applying the resin, and curing it at room temperature, or you can use pre-impregnated CF, where the resin has been impregnated into the CF at the factory, and frozen to keep the resin from setting. This then requires an oven or autoclave for curing. The pre-impregnated CF has the benefit of being more consistent, so likely stiffer and stronger, but of course is much more expensive and difficult to make.
http://www.nsxprime.com/FAQ/Miscella...arbonfiber.htm

Cool stuff. Thanks for the linkage. I'm sure that stuff has it's uses, but I can't imagine it being used well for us modders.

The case is looking great. I'll be honest and admit I know nothing about working with carbon fiber, but it appears to take to cutting and filing well.

It really does. I was pleasantly surprised.

Well guys, I've got some bad news, my quest for perfection is going to cause a delay in moving in with part of this project... I've decided I'm not happy with a few things. I don't feel the outer edges are 'sharp' enough. I think a side effect of the initial multiple layers of CF and the resin hardening too soon, have left things more rounded than I would like. The only way to fix this is to sand the case down, and add another layer of fiber. I can't just sand down what I have and resin because I'll have to sand through a little CF to get it flat. Obviously that will kill the cosmetics. While most of you think it looks great, it's just something that I've decided will bug me. I can't put countless hours into it, only to wish I had fixed it. So, what now? Well, luckily I still have work to do... I'll go ahead and start on the side panels. I've got to order more fiber, and the side panels will allow me to fill the time until it arrives.

[silverdemon]

Sad to hear there's a short delay, but when you make such a case you'd better make it perfect.
Like you said, you will always look at it and think that it's not good enough (for yourself) if you don't fix it

That being said, I really like this case already!

One other thing The edges you cut of probably contain some sharp edges and maybe splinters. If you cut yourself or have a splinter in your hand or other body part you should really take it out immediately. I heard that carbon splinter will grow INTO your body (whereas metal or wood will grow out) When it reaches you bones and can not grow any further it will start to rot and leave very nasty internal infections...

[Luthien]

One other thing The edges you cut of probably contain some sharp edges and maybe splinters. If you cut yourself or have a splinter in your hand or other body part you should really take it out immediately. I heard that carbon splinter will grow INTO your body (whereas metal or wood will grow out) When it reaches you bones and can not grow any further it will start to rot and leave very nasty internal infections...

Ouch! That's a good thing to know. I haven't worked with the stuff, but if I ever do now I know to be extra careful. Thanks for the info.