Hi guys, thanks again for the welcome.
The custom trackball looks really good, in and idea world I would want to use something like that. However, on a pretty tight budget, and I have a black trackball lying in the house.
Regarding the usb for thumdrives/keyboards etc...there is already a plan for one in the back, you should see it in the diagrams. Although I think Bucko's idea with the high mounted cd will also apply to the usb port, don't want sand getting in there.
Regarding the vibration, I have thought about this, I think I'll use a second cd drive and run the OS off a live cd, probably a custom version of Ubuntu or Knoppix, that should protect the os. Obviously the mp3's are all backed up so although I'll keep the hd outside of it when not in use (magnetic field wise), if the worst happens I'll just throw a new one in, they are cheap enough anyways.
I am more than a little concerned about heat, the MB that I plan on using is a micro atx with a passive cooling system and a low wattage psu. Most of the heat will be from the monitor and the amp. Any suggestions on how to disapate this? I'm trying to avoid leaving too many holes in the case as I know sand will just collect in them.
Once again cheers guys, seems like a nice little forum.