Greetings, this new case is the evolution from my last project, the "Ioncito", an Ion powered, leather coated, watercooled mini ITX HTPC.
Ioncito V1:
The custom waterblock:
This one will be my "green gaming rig", Atom 330 Ion + EVGA GT 240.
So let's start with the structure, for this I'm using 15mm x 15mm x 1,5mm aluminum angles, and scrap alu sheets I got from a factory:
Manual miter saw:
First angle profile with some 45° cuts:
Both profiles with mirror cuts:
This cut is for curving the top bezel:
And these are for the 90° angles: